This vibration assembly consists of stacked piezoelectric ceramic chips, integrated damping sleeve, titanium alloy outer cylinder and standard stepped amplitude converter. Symmetrical internal buffer design suppresses resonance loss, delivering gentle high-frequency micro-vibration with stable output without amplitude attenuation during round-the-clock operation. This dedicated power vibration head for miniature precision welding equipment is 35KHz Titanium Alloy Ultrasonic Transducer.
עקרון עבודה
The ultrasonic generator outputs high-frequency alternating current to the built-in piezoelectric ceramics inside the component. Through inverse piezoelectric effect, electric energy is converted into 35KHz mechanical micro-vibration. The vibration amplitude is amplified by the integrated amplitude rod, then transferred to the welding horn to complete low-impact precision bonding of workpieces. In the precision electronic wiring production line, this compact power component is widely matched as reliable Mini Wire Harness Ultrasonic Transducer Unit.
יתרונות חומריים
The main shell adopts integrated forged titanium alloy material, featuring ultra-low internal vibration loss and excellent heat dissipation performance. Long continuous operation maintains low temperature rise, avoiding thermal aging of internal chips. Piezoelectric wafers with high conversion rate extend the overall service life and reduce equipment maintenance frequency. For ultra-thin conductive foil welding procedures of lithium batteries, this vibration module acts as professional 35K Thin Metal Tab Welding Transducer.
יישומים נפוצים
It is compatible with small desktop ultrasonic welding equipment for multiple fine processing scenes, including precision plastic spot welding, tiny wire harness fusion, copper/aluminum/nickel thin sheet lamination and battery electrode sheet welding. Mild micro-vibration will not puncture thin metal substrates or crack plastic parts. The processing technology of fusing conductive metal sheets through high-frequency mechanical vibration is defined as Ultrasonic Metal Welding.
All material bonding processes realized by high-frequency ultrasonic vibration fall under the general processing category named Ultrasonic Welding.
In the global ultrasonic industrial spare parts system, the core component that converts electrical energy into mechanical vibration has a unified industry professional name: Ultrasonic Transducer.
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