This vibration component adopts stacked piezoelectric ceramic chip structure, matched with integrated damping sleeve and stepped amplitude converter. The overall compact layout reduces resonance loss, outputs stable 35K high-frequency micro-vibration, and avoids power attenuation during long-cycle continuous production. This dedicated vibration power head for miniature precision welding equipment is 35K Titanium Alloy Ultrasonic Oscillator.
עקרון עבודה
The ultrasonic generator transmits high-frequency alternating current to internal piezoelectric wafers. Based on the inverse piezoelectric effect, electric energy is converted into mechanical micro-vibration, and the amplitude is amplified by the built-in amplitude rod to act on the workpiece for low-impact precision welding. For electronic assembly production lines that require tiny wire fusion, this matching power accessory is named Precision Wire Harness Ultrasonic Oscillator.
יתרונות חומריים
The outer shell is integrally forged from titanium alloy, featuring ultra-low vibration loss and outstanding heat dissipation capacity. Even after uninterrupted long-hour operation, the overall temperature rise remains minimal, effectively preventing thermal aging of internal piezoelectric parts. For lithium battery ultra-thin foil welding procedures, this vibration assembly is supplied as complete Thin Battery Tab Welding Oscillator Unit.
יישומים נפוצים
It perfectly matches small desktop ultrasonic welding equipment for multiple delicate processing scenes, including precision plastic spot welding, micro wire harness bonding, copper/aluminum/nickel thin sheet lamination and battery electrode welding. Gentle micro-vibration will not crack plastic substrates or puncture ultra-thin metal foils. For lightweight plastic precision joining tasks, customers select the compact power accessory Mini 35K Plastic Spot Welding Oscillator.
All vibration power heads used in ultrasonic welding and cutting equipment belong to the general spare part category known as Ultrasonic Oscillator.
Piezoelectric vibration cores, amplitude rods and welding horns that provide power for ultrasonic machines are collectively classified as Ultrasonic Core Components.
All replaceable spare parts supporting the operation of ultrasonic industrial equipment are categorized into the large group of Ultrasonic Device Parts.
שאלות נפוצות
Q1: What processing scenarios is this 35K ultrasonic oscillator suitable for?
A1: It fits precision small plastic welding, medical micro plastic fittings, non-woven mini fabric sealing, electronic small component riveting and ultrasonic cutting of thin flexible materials.
Q2: Will frequency drift happen during long-time operation?
A2: Matched with digital auto-tracking generator, the oscillator keeps constant 35kHz output; titanium alloy body reduces vibration loss to avoid frequency offset.